from pss to cps design a real industrial use case toward industry 4 0

Abstract During the last 10 years, manufacturing companies have faced new challenges for improving their value proposition and being more efficient and effective on the market, satisfying the customer needs. According to this trend, several technologies have been developed and applied in different sectors and with different aims, in order to support such the companies in their reconfiguration. For example, the recent advances in Information and Communications Technologies (ICT) could give also to manufacturing industries the competences required to develop novel sustainable products embedded with a dedicated infrastructure able to provide more service functionalities to customer. In this context, the application of Internet of Things (IoT) have allowed developing the so named Product Service Systems (PSSs). Moreover, the cross-fertilization between such the technologies with the development of other ones have fostered the application of these novel ICT technologies inside the manufacturing companies also at process level. This approach has encouraged the study and development of Cyber-Physical Systems (CPSs). The present paper deals with a real industrial use case, where the application of ICT technologies and specifically the adoption of IoT at a plant of plastic extrusion pipes have allowed optimizing the production process in terms of energy efficiency

A Smart Home Information Management Model for Device Interoperability Simulation

Abstract Numerous smart home systems have been created in the recent years, but they still lack of high interoperability and research has been focused on single smart technologies instead of the system interoperability as a whole. Furthermore, available systems are usually strongly technology-oriented and they neglect the user's satisfaction and the benefits' analysis. In addition to this, modern systems impose the intelligent management of a huger amount of data, which needs to be properly coordinated to achieve higher performances and offer new energy-control services. This paper defines an information management model to improve device interoperability in smart homes. It allows selecting and classifying the devices, visualizing their data model, aggregating the necessary data according to the desired service functions, and finally defining a set of rules to coordinate device operations according to user preferences and external events. A case study focused on washing machines is presented to demonstrate the methodology implementation; it allows designing and developing an energy-control service for the selected device and optimizing its functions according to the users' needs and preferences as well as the constraints of the use scenario. Finally, the benefits achieved with such a new service are evaluated in terms of energy consumption, costs reduction and user satisfaction in a simulated home environment that represents practical scenarios of use

A methodology for energy efficiency redesign of smart production systems

Abstract In the recent years, many methodologies and tools to support the energy efficiency re-design of production systems have been developed, however, they do not investigate the real-time manufacturing process. In this paper, a methodology for energy efficiency re-design of production systems in a context of smart manufacturing is proposed. The continuous production-machine data collection with operator feedbacks enables the creation of a knowledge-based repository that provides useful support during the design of manufacturing systems. A case study in an automotive sector company has allowed to implement the methodology and to assess its effectiveness

Human-centered design for improving the workplace in the footwear sector

Abstract Especially in the footwear sector, the transition from the mass production to the mass customization increasingly requires Industry 4.0 solutions that do not reduce the human contribution to production processes but facilitate and value it to increase the job satisfaction. In this context, this paper proposes a method to (re)design the workplace according to a multiperspective ergonomic assessment. It efficaciously combines the analysis of physiological and environmental parameters by Internet-of-Things, the ergonomics risks identification by experts and the subjective evaluation of workers well-being. The method has been experimented in an Italian factory that produces customized shoes for the luxury market

Driving Process Innovation: A Structured Method for Improving Efficiency in SMEs☆

Abstract This paper proposes a method to drive process innovation toward the increase in efficiency of a production plant. The work defines a structured method, supported by a classification tool, to correctly organize whole plant information with a mayor focus on energy consumptions. The method was tested in a medium enterprise with the target to increase the efficiency of the entire production plant. The method is the basis for a web application tool. A correct data management permits to plan the best practices to improve processes and systems involved in terms of environmental and economic impacts, meaning a process sustainable innovation

MIXED REALITY IN MEDICAL SIMULATION: A COMPREHENSIVE DESIGN METHODOLOGY

AbstractIn the medical education field, the use of highly sophisticated simulators and extended reality (XR) simulations allow training complex procedures and acquiring new knowledge and attitudes. XR is considered useful for the enhancement of healthcare education; however, several issues need further research.The main aim of this study is to define a comprehensive method to design and optimize every kind of simulator and simulation, integrating all the relevant elements concerning the scenario design and prototype development.A complete framework for the design of any kind of advanced clinical simulation is proposed and it has been applied to realize a mixed reality (MR) prototype for the simulation of the rachicentesis. The purpose of the MR application is to immerse the trainee in a more realistic environment and to put him/her under pressure during the simulation, as in real practice.The application was tested with two different devices: the headset Vox Gear Plus for smartphone and the Microsoft Hololens. Eighteen students of the 6th year of Medicine and Surgery Course were enrolled in the study. Results show the comparison of user experience related to the two different devices and simulation performance using the Hololens

optimization of energy efficiency of a production site a method to support data acquisition for effective action plans

Abstract Nowadays the efficient use of energy has acquired a significant importance in the industrial sector. Moreover, stringent regulations on environmental impact lead companies to tread a path towards energy efficiency in short terms to avoid penalties. The goal of this work is to propose a structured method to perform fast and simplified energy assessments. The latter starts from a proper classification of process data, passing through an effective mapping in order to identify criticalities that have to be solved by innovative action plans. Method will be tested on a real case study

how to improve worker s well being and company performance a method to identify effective corrective actions

Abstract In manufacturing context, social dimension is often neglected. With Industry 4.0, companies focus more on technologies and data. However, human continues to play a key role in cyber-physical systems and company growth. This work proposes a method to help the company to evaluate workers' experience and identify the optimal solution to improve workers' well-being and company performance. It starts from personalized social analysis within a production plant to identify ergonomics problems and intelligently suggest effective corrective actions. The latter are selected achieving the best trade-off between social, economic and productive aspects. Three case studies are proposed to validate the method

A comprehensive method to design and assess mixed reality simulations

AbstractThe scientific literature highlights how Mixed Reality (MR) simulations allow obtaining several benefits in healthcare education. Simulation-based training, boosted by MR, offers an exciting and immersive learning experience that helps health professionals to acquire knowledge and skills, without exposing patients to unnecessary risks. High engagement, informational overload, and unfamiliarity with virtual elements could expose students to cognitive overload and acute stress. The implementation of effective simulation design strategies able to preserve the psychological safety of learners and the investigation of the impacts and effects of simulations are two open challenges to be faced. In this context, the present study proposes a method to design a medical simulation and evaluate its effectiveness, with the final aim to achieve the learning outcomes and do not compromise the students' psychological safety. The method has been applied in the design and development of an MR application to simulate the rachicentesis procedure for diagnostic purposes in adults. The MR application has been tested by involving twenty students of the 6th year of Medicine and Surgery of Università Politecnica delle Marche. Multiple measurement techniques such as self-report, physiological indices, and observer ratings of performance, cognitive and emotional states of learners have been implemented to improve the rigour of the study. Also, a user-experience analysis has been accomplished to discriminate between two different devices: Vox Gear Plus® and Microsoft Hololens®. To compare the results with a reference, students performed the simulation also without using the MR application. The use of MR resulted in increased stress measured by physiological parameters without a high increase in perceived workload. It satisfies the objective to enhance the realism of the simulation without generating cognitive overload, which favours productive learning. The user experience (UX) has found greater benefits in involvement, immersion, and realism; however, it has emphasized the technological limitations of devices such as obstruction, loss of depth (Vox Gear Plus), and narrow FOV (Microsoft Hololens)

Digital Manufacturing Systems: A Framework to Improve Social Sustainability of a Production Site

Abstract The topic of digital manufacturing is increasingly emerging in industry. One of the main scope of data digitalization is achieving more efficient factories. Different techniques and tools under the Industry 4.0 paradigm were already discussed in literature. These are aimed mostly at boosting company efficiency in terms of costs and environmental footprint. However, from a sustainability point of view, the social theme must be equally considered. While energy flows or costs can be already monitored in a production plant, this is not valid for data related to human effort. Monitoring systems aimed at supervising factory social sustainability were not already discussed in literature. The aim of this paper is to propose a method to acquire social related data in a production plant. The method is supported by a smart architecture within the concept of IoT factory. Such architecture permits to monitor the parameters that could influence social sustainability in a production site. After a discussion on production plants facilities and features, the parameters that need to be considered to guarantee socially sustainable manufacturing processes are identified. A set of sensors controls these data taken from different sources, including operator vital signs. Operations as well as humans are monitored. Data acquired by sensors are collected by a central server. A decision maker can interpret the data and improve the production system from a social point of view, implementing corrective actions. Data can be exploited not only for social assessments but even for other analyses on the production system. Guaranteeing social sustainability could boost the factory productivity. A case study is included in the paper: smart sensors are implemented in a production line to understand the operations efficiency in terms of social sustainability